Cooling Systems: A Guide to Plastic Evaporative Cooling Pads

Looking for an energy-efficient and durable cooling solution? Explore the advantages of plastic evaporative cooling pads. Durable, reusable, and ideal for greenhouses, chicken farms, and industrial applications.

In an era where energy efficiency and sustainability are no longer options but necessities, businesses and agricultural enterprises worldwide are rethinking their cooling strategies. While traditional air conditioning is effective, it often comes with high electricity bills and significant carbon emissions.

Plastic evaporative cooling pads have emerged to address this need—an innovative solution that perfectly combines the natural power of evaporative cooling with the durability of modern materials.

Whether you manage a commercial greenhouse, chicken farm, or industrial warehouse, switching to plastic cooling pads can revolutionize your climate control without increasing costs. Here’s everything you need to know.

What are Plastic Evaporative Cooling Pads?

Unlike traditional cellulose or aspen mats, plastic evaporative cooling pads are engineered systems made from high-quality polymers such as PVC or polypropylene. They are designed to maximize the surface area of ​​water in contact with air.

When warm air flows over a cooling pad, moisture evaporates, absorbing heat and lowering the air temperature by 10-15°C (20-30°F). The result? Cool, fresh, and humid air circulates into your space.

Five Advantages of Choosing a Plastic Cooling Pad

If you are currently using paper or cellulose cooling pads, you’ve probably experienced the frustration of sagging, rotting, and frequent replacements. Here are why plastic cooling pads are a better choice:

1. Unparalleled Durability and Lifespan

The most significant advantage of plastic evaporative cooling pads is their resistance to rot, corrosion, and biofouling. Cellulose cooling pads are organic and will eventually degrade. Plastic cooling pads are inorganic and do not absorb water; instead, water flows over them. This means:

They will not swell or sag over time.

They are insect and rodent resistant.

With proper maintenance, they can last over 10 years.

2. Superior Cooling Efficiency

Modern plastic pads feature sophisticated groove angles and structural designs. This design ensures a longer airflow path within the mat, increasing the contact time between air and water. This improves saturation efficiency, meaning the air leaving the mat reaches a temperature closer to the wet-bulb temperature.

3. Low Maintenance Costs and Easy Cleaning

Because the plastic mat does not absorb water, mineral deposits (scale) and algae are difficult to accumulate. Cleaning is also simple:

Can be rinsed with a high-pressure water gun without damaging the material.

Can be soaked in a mild acidic solution to remove scale without damaging the material.

Has a degree of self-cleaning ability, as the water flow washes away debris.

4. Reusable and Environmentally Friendly

Cellulose mats eventually end up in landfills as organic waste at the end of their lifespan. Plastic mats, on the other hand, are generally recyclable. Furthermore, the longer lifespan of plastic mats reduces production needs and waste. Combined with the low energy consumption of evaporative cooling itself, plastic mats are a model of sustainability.

5. Structural Integrity

Plastic mats maintain their shape. They do not require heavy galvanized frames to prevent bending. Plastic pads can be made into rigid structures, allowing them to stand upright independently, simplifying installation and replacement.

Main Applications

What applications are plastic evaporative cooling pads best suited for?

Greenhouses and Horticulture: Maintaining optimal temperature and humidity for sensitive crops, preventing cold stress.

Poultry and Livestock Farming: Reducing heat stress in animals, thereby improving feed conversion rates, increasing egg production, and reducing mortality during hot summer months.

Industrial Cooling: Cooling working environments such as factories, warehouses, and workshops, improving safety and productivity.

Residential and Commercial Cooling: Suitable for patio coolers, outdoor dining areas, and large residential evaporative coolers.

Are you ready to upgrade your cooling system? Whether you are retrofitting an existing cooler or designing a new facility, our range of high-quality plastic evaporative cooling pads perfectly balances performance and durability.